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TWO-DIMENSIONAL NUMERICAL ANALYSIS OF PLASMA IMMERSION ION IMPLANTATION OF CYLINDRICAL BORES

A. G. Liu , X.F. Wang , L.P. Wang , S. Y. Wang , B. Y. Tang and P.K. Chu 1) Advanced Welding Production Technology National Key Laboratory , HIT , Harbin 150001 , China 2) Department of Physics and Material Science , City University of Hong Kong , 83 Tat Chee Avenue , Kowloon , Hong Kang , China

金属学报(英文版)

Plasma immersion ion implantation (PIII), unrestricted by sight-light process, is considered a proper method for inner surface strengthening. Two-dimensional simulation oj inner surface PIII process of cylindrical bores were carried out in this paper using cold plasma fluid model, and influence of the bore's dimension on impact energy, retained dose and uniformity of inner surface were investigated.

关键词: plasma immersion ion implantation , null , null , null

THE DESIGN OF AN INTEGRATED SYSTEM FOR PREDICTING AND ANALYZING SOLDER JOINT SHAPE AND RELIABILITY IN SMT

C. Q. Wang , X. J. Zha , C. Q. Zhang , S. Q. Yang , C. Z. Wang( 1)National Lab of Advanced Welding Technology , HIT , Harbin 150001 , China 2)Shanghai Institute of Metallurgy , Chinese Academy of Science , Shanghai 200050 , China)

金属学报(英文版)

Solder joint reliability is one of critical problems detemining whether Sirface Mount Technology (SMT) can be used in the prohotion of important electronic products. Optimizing solder joint shape is one of effective ways to improve SMT solder joint reliability.In this paper. based on the theorem of minimum potential energy, an energy model of 3 - D solder joint shape is established,and the forma- tion of solder joint is numerically simulated by Surface Ecolver program. On the basis of the prediction of SMT solder joint shape,the mechanical model of analyzing solder joint reliability is established. An elasto - plasto - creep mateial model and its mechanical constitutive equaton are established for SnPb solder alloy, and the stress/strain response of SMT solder joint under thermal cyclical loabing is ana- lyzed with nonlinear 3 - D FEM. The fatigue life of solder joint is predicted according to Coffin- Manson fatigue life model. An integrated system for Predicting and analyzing SMT solder joint shape and reliability(PSAR) is developed.The system can analyze efficiently SMT solder joint reliability with the variation of structural parameters in the joint and give the optimal structure.

关键词: SMT , null , null , null

HIT太阳能电池的发展概况

史少飞 , 吴爱民 , 张学宇 , 姜辛

材料导报

阐述了异质结(HIT)太阳能电池的结构与特征,并从异质结能带结构的优化、非晶硅层的制备方法、背面场(BSF)的研究、衬底材料的选取以及发射极材料的革新等方面综述了HIT太阳能电池的技术发展状况.概述了HIT电池的产业化应用研究现状,并展望了HIT、太阳能电池的未来发展趋势.

关键词: HIT , 太阳能电池 , 异质结结构

HIT-J01腻子的制备及性能

钟正祥 , 刘丽 , 彭磊 , 金兆国 , 刘斌

宇航材料工艺 doi:10.3969/j.issn.1007-2330.2015.04.009

采用有机硅树脂掺杂无机粒子制备了一种耐高温腻子(HIT-J01),研究了其粘接性能、膨胀特性和抗热震性能.通过SEM及XRD分析了腻子的微观结构和相变化.结果表明:制备的腻子具有良好的粘接和抗热震性能,粘接C/SiC的单搭接剪切强度为5.5 MPa,1 200℃在线单搭接剪切强度1.8 MPa.腻子同基材C/SiC具有良好的热膨胀匹配性能.HIT-J01腻子在高温条件下生成的Al2O3·(B2O3)n融体.在风洞考核环境下,腻子封堵面平均温度高达1 200℃,最高温度达到1 400℃,风洞实验后,腻子表观平整、无裂纹.

关键词: 耐高温 , 热膨胀 , 风洞考核 , 剪切强度

COMPUTERIZED SIMULATION AND EXPERIMENTAL RESEARCH ON SOFT-SWITCHING ARC WELDING INVERTER POWER SOURCE

S. J. Chen , S. Y. Yin , L. Feng and L. Y. Li( 1) School of Materials Science and Engineering , Beijing Polytechnic University , Beijing 100022 , China 2)National Key Laboratory of Advanced Welding Production Technology , HIT , Harbin 150001 , China)

金属学报(英文版)

Based on the existing component models in the Pspice software package, a combined model for Insulat- ed the Bipolar Transistor (IGBT) is established, in which a non - linear is introduced to represent the parasitic capacitance. Using this model, computerized simulation is conducted for the FB - ZVZCS - PWM soft - ewitching converter,the switching and energy-transferring characteristics of the components are analyzed.The simulation results are testified by experiments.It is proved that by abopting appropriate models,computerized simulation becomes an effective tool for investigation of arc welding inverter power source.

关键词: arc welding inverter , null , null

PHYSICAL MODELING FOR THE MECHANISMS OF BEAD FORMATION DEFECTS BASED ON THE STABILITY OF LIQUID METAL

S. Y. Yin , L. Feng , J. Z. Ding and S. J. Chan( 1) Beijing Polytechnic University , Beijing 100022 , China 2) National Key Laboratory of Advanced Wdlding Production Technology , HIT , Harbin 150001 , China)

金属学报(英文版)

Based on the theory of stability of the liquid metal under the action of surface tension,a physical mod- el is established for the mechanisms of the bead formation deferct' humping', which is generated during high - speed welding.A boundary function is introduced to correct the model,theoretical results got by the model correspond well with the experimental phenomena. A two - dimensional conducting model is adoopted in the simulation of the temperature field during high - speed welding.Finally, the factors acting upon the stability of liquid metal are analyzed.

关键词: high - speed welding , null , null

FATIGUE CRACK GSOWTH AND CRACK CLOSURE OF SIMULATED OVER-MATCHED WELDED JOINTS

X. Y. Li , X. T. Tian and H. C. Zhu( 1)Weldng Division , Beijing Polytechnic University , Beijing 100022 , China 2)National ho. of Advanced Welding Technology , HIT , Harbin 150001 , China)

金属学报(英文版)

Mismatching is one of the basic characteristics of welded joints.Overmatched welded joint with a crack in hard weld is simplified as a cracked body of CCP type SHS (a hard bar sandwiched between two soft material with a crier perallel to the interface ) in this paper.Effects of mechanical heterogeneity on fatigue crack growth and crack closure of this model are studied by experimental and elastic - plastic finite element methods. It is found that, residual plastic deformation remaining in the wake of a growing crack tip, which cases crack closure,is affected the plastic deformation in adjacent soft mate- rial near by the crack tip. Both the shape of crack tip plastic zone and stress distribution ahead of crack tip in heterogeneous cracked body are different from that of homogeneous one. Crack closure (open- ing) loads are estimated by investigating the changes of crack tip opening displacement during fatigue loading, and a new model of crack oening process is presented. Because of the difference in the effect of mechanical heterogeneity on displacement of non - fatigue crack and fatigue crack, conventional CTOD can not reflect the real deformation at crack tip of SHS specimens.

关键词: welded joint , null , null , null

AGE STRENGTHENING OF DIFFUSION WELDED JOINT OF Al_2O_(3p)/6061Al COMPOSITE

J. T. Niu , Y. H. Tian , B. Y. Li , J. J. Xu , L.M. Liu (National Key Laboratory of Advanced welding Production Technology , HIT , Harbin 150001 , China)

金属学报(英文版)

Tensile strength of diffusion welded joint of aluminum matrix composite is very low due to its poor weld- ability.In this paper, solution and age treatments were conducted on the welded joint of Al2O3p/ 6061Al composite subjected to diffusion welding using Gleeble 1500 machine, and ensile strength and microstructure of welded joint aged at175℃ were measured and analyzed respectively, Results showed that aging precipitation of welded joint is promoted effectively because of redistribution of reinforcement and a few number of dislocations in the matrix of weld zone resulting from welding pressure,and hence tensile strength of welded joint is increased significantly after aging treatment.

关键词: aluminum matrix composite , null , null

STUDY ON DIFFUSION WELDING OF ALUMINIUN MATRIX COMPOSITE

J. T. Niu , L. M. Liu , J. P. Zhai , J. Yu , X. M. Zhang (National Key Laboratory of Advanced Welding Production Technology , HIT , Harbin 750001 , China)

金属学报(英文版)

Effects of diffusion welding parameters on strength of welded joint based on particle reinforced alumini- um matrix composite Al2O3p/6061Al were studied by comparing with aluminium matrix alloy,Mecha- nism for the loss of joint strength was analyzed.It was pointed out that the key processing parameters affecting the strength of joint was the welding temperature.The high quality joint can be successfully obtained with appropriate diffusion welding parameters.

关键词: particle reinforced aluminium matrix composite , null , null

n型衬底上双面HIT太阳电池背场的模拟优化

张研研 , 任瑞晨 , 史力斌

人工晶体学报

采用美国滨州大学研发的AMPS-1D软件,模拟了背场对TCO/a-Si∶ H(p+)/a-Si∶ H(i)/c-Si(n) /a-Si∶ H(i) /a-Si∶ H(n+)/TCO双面HIT异质结太阳电池光伏特性的影响.结果表明在背场掺杂浓度NB≥1×1018cm-3时,带隙在1.60~ 1.92 eV范围内的宽带隙薄膜硅材料比较适合作为双面HIT太阳电池的背场.模拟中还发现,背场n+层掺杂浓度对太阳电池性能的影响要受到该层隙间态密度的制约,隙间态密度越大,则对背场掺杂浓度的要求越高.

关键词: 太阳电池 , 异质结 , 背场 , 模拟

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